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Hybrid-Electric Aircraft Propeller Optimization

01 October, 11:10 - 11:35 CEST

A custom propeller was designed for a prototype Hybrid-Electric aircraft featured in the MAHEPA EU project. The optimization of the propeller was performed in three stages. First, the propeller is designed and optimized with airfoils selected from a database. Multiple propeller properties, like twist and chord distribution, were varied to maximize take-off thrust and recuperation power, keeping climb and cruise thrust values at required values. Then, the airfoil requirements were identified and used in the airfoil optimization. It starts with a large DOE compiled from the selection of industry-standard airfoils and continues with hybrid GA-gradient optimization. At last, the optimum airfoils were then used in the propeller optimization again, to obtain the final propeller design. A 10% and 18% increase in take off thrust was observed in first and third stage respectively.